| Alternator cover bolts |
10 Nm (7.2 ft-lbs) |
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| Alternator cover screws |
7 Nm (5.1 ft-lbs) |
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| Alternator rotor nut |
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| Cam chain damper bolt |
8 Nm (5.8 ft-lbs) |
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| Cam chain clamper bolt locknut |
12 Nm (8.7 ft-lbs) |
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| Cam chain tensioner bolts |
10 Nm (7.2 ft-lbs) |
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| Cam sprocket bolt |
55 Nm (40 ft-lbs) |
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| Cam sprocket cover bolts |
10 Nm (7.2 ft-lbs) |
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| Camshaft retainer bolts |
20 Nm (14 ft-lbs) |
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| Clutch push screw locknut |
12 Nm (8.7 ft-lbs) |
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| Clutch boss nut |
70 Nm (50 ft-lbs) |
Use a new lockwasher. |
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| Clutch cover bolts |
10 Nm (7.2 ft-lbs) |
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| Clutch pressure plate screws |
8 Nm (5.8 ft-lbs) |
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| Connecting rod nuts |
48 Nm (35 ft-lbs) |
Apply molybdenum disulfide grease to the threads and nut
surfaces. follow special tightening procedure |
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| Crankcase bolts (6 mm) |
10 Nm (7.2 ft-lbs) |
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| Crankcase bolts (10 mm) |
39 Nm (28 ft-lbs) |
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| Cylinder bolts |
10 Nm (7.2 ft-lbs) |
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| Cylinder head bolts (8 mm) |
(8 mm) 20 Nm (14 ft-lbs) |
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| Cylinder head nuts (10 mm) |
(10 mm) 35 Nm (25 ft-lbs) |
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| Cylinder head nuts (12 mm) |
(12 mm) 50 Nm (36 ft-lbs) |
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| Intermediate gear stopper plate bolts |
10 Nm (7.2 ft-lbs) |
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| Oil line union bolts |
20 Nm (14 ft-lbs) |
Use new sealing washers. |
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| Oil pump bolts |
10 Nm (7.2 ft-lbs) |
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| Oil pump chain cover bolts |
10 Nm (7.2 ft-lbs) |
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| Oil pump sprocket bolts |
12 Nm (8.7 ft-lbs) |
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| Primary drive gear nut |
110 Nm (80 ft-lbs) |
Use a new lockwasher. |
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| Rocker arm cover bolts |
10 Nm (7.2 ft-lbs) |
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| Rocker arm shaft holding bolts |
38 Nm (27 ft-lbs) |
Use new sealing washers. |
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| Shift fork guide bar stopper screws |
7 Nm (5.1 ft-lbs) |
Apply Loctite Stud 'n' Bearing Mount or equivalent to
the threads. |
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| Shift pedal pinch bolt |
10 Nm (7.2 ft-lbs) |
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| Carburetor joint bolts |
12 Nm (8.7 ft-lbs) |
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| Exhaust pipe-to-cylinder head nuts |
20 Nm (14 ft-lbs) |
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| Exhaust pipe rear joint bolt |
10 Nm (7.2ft-lbs) |
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| Muffler/silencer chamber bolt and nut |
20 Nm (14 ft-lbs) |
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| Front axle |
|
42 Nm (58 ft-lbs) |
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| Front axle pinch bolt |
|
14 Nm (20 ft-lbs) |
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| Front forks |
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| |
Damper rod bolt |
23 Nm (17ft-lbs)** |
Apply non-permanent thread locking agent to the bolt
threads. |
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| |
Upper triple clamp pinch bolts |
20 Nm (14 ft-lbs) |
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Lower triple clamp pinch bolts |
38 Nm (27 ft-lbs) |
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| Handlebars and steering stem |
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Handlebar bracket to steering stem nut |
20 Nm (14 ft-lbs) |
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Handlebar to bracket clamp bolts |
20 Nm (14 ft-lbs) |
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Steering stem bolt |
54 Nm (39 ft-lbs) |
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| Steering head bearing ring nut |
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| |
Initial tightening |
27 Nm (38 ft-lbs) |
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Final tightening |
7.2 Nm (10 ft-lbs) |
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| Rear axle |
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Nut |
75 Nm (105 ft-lbs) |
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Pinch bolt |
11 Nm (16 ft-lbs) |
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| Shaft drive unit nuts |
|
30 Nm (42 ft-lbs) |
|
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| Rear shock absorber upper bolts |
|
20 Nm (14 ft-lbs) |
|
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| Rear shock absorber lower bolts/nuts |
|
30 Nm (22 ft-lbs) |
|
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| Swingarm pivot shafts |
|
75 Nm (54 ft-lbs) |
|
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| |
Left |
100 Nm (72 ft-lbs) |
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Right |
6 Nm (4.3-ft lbs) |
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| Right pivot shaft nut |
|
100 Nm (72 ft-lbs) |
|
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| Final drive unit to swingarm nuts |
|
43 Nm (32 ft-lbs) |
|
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| Master cylinder clamping bolts |
|
6.5 Nm (9 ft-lbs) |
|
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| Brake hose union bolt |
|
19 Nm (26 ft-lbs) |
|
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| Caliper Mounting bolts |
|
13 Nm (18 ft-lbs) |
|
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| Caliper bracket mounting bolts |
|
25 Nm (35 ft-lbs) |
|
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| Brake disc mounting bolts |
|
14 Nm (20 ft-lbs) |
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